JLH-822 Voltage switch, alternate voltmeter ONLY check out and calibration procedure Rev 1 - February 7, 2002 Congratulations! You have completed construction of your JLH-822 voltage switch and you are now ready for check out and calibration. If you don't have two 1-volt-per-octave VCOs, you can complete the calibrations with a decent digital voltmeter. However, if your meter is only 3 1/2 digits (like most handhelds), your calibration may not be perfect. But, it may still be better than the by-ear method. First, connect your 822 to a proper +/- 15 VDC power supply. Set all the selector switches to the "no shift" or 12 o'clock positions. Turn on the power to the 822 and make certain nothing is smoking or overheating. With nothing connected to the input, connect a voltmeter to the "A" output. The voltage should read somewhere near zero. Do not be concerned if you see a small voltage quantity in the tenths of millivolts. There is some DC offset inherent to the circuit. This offset does not have any negative effect as you will find later. Rotate the "A" octave selector switch: * to the "1" position. Your voltmeter should read near +1 volts DC. Do not be concerned that it is not exactly 1 volt as you have not calibrated the 822 yet. However, it should be close. * to the "2" position. Your voltmeter should read near +2 volts. * to the "3" position. Your voltmeter should read near +3 volts. * to the "-1" position. Your voltmeter should read near -1 volts. * to the "-2" position. Your voltmeter should read near -2 volts. * to the "-3" position. Your voltmeter should read near -3 volts. Return the "A" octave selector to the "0" position. Rotate the "A" step selector switch: * to the "1" position. Your voltmeter should read near +0.083 volts. Again, do not be concerned that reading it is not exact. * to the "2" position. Your voltmeter should read near +0.167 volts. * to the "3" position. Your voltmeter should read near +0.250 volts. * to the "4" position. Your voltmeter should read near +0.333 volts. * to the "5" position. Your voltmeter should read near +0.417 volts. * to the "6" position. Your voltmeter should read near +0.5 volts. * to the "7" position. Your voltmeter should read near +0.583 volts. * to the "8" position. Your voltmeter should read near +0. 667 volts. * to the "9" position. Your voltmeter should read near +0.75 volts. * to the "10" position. Your voltmeter should read near +0.833 volts. * to the "11" position. Your voltmeter should read near +0. 917 volts. Return the "A" step selector to the "0" position. Repeat the above steps for the "B" octave and "B" step switches with your voltmeter connected to your 822 "B" OUT. If the voltages read reasonably close to the numbers on the previous page, your 822 is probably functioning correctly and you are ready to complete your check out and begin calibration. Calibration: Set all the selector switches to the "no shift" or 12 o'clock positions. Connect your voltmeter to the "A" output. You will find a small offset voltage of something less than 1 millivolt present. Measure that voltage and write it down. Be sure to note the polarity as negative or positive. Next you will rotate the "A" selector switches and check voltages just like we did to confirm the 822 is working. However, this time you will adjust the trimmers as we go. For these instructions, I am going to assume an offset voltage of negative 0.240 millivolts. Note: All octave and interval tuning MUST be done on the "A" channel. Rotate the "A" octave selector switch to the "1" position. Your voltmeter should read near +1.0 volts DC. Calibrate the voltage to the sum of +1 and the offset. Using my assumed value, that should be +0.99976. You can see the problems that using a 3 1/2 digit meter will give you. In the case of the 3 1/2 digit meter, you must ignore the offset and set the voltage to +1.000. For the remainder of these instructions, the 3 1/2 digit adjustment number will follow the 5 1/2 digit number in parenthesis. Remember, these adjustment numbers use the assumed offset voltage of - 0.240 volts. So, you must fill in your own actual offset and adjust these numbers accordingly. * Adjust trimmer VR15 so your voltmeter reads +0.99976 volts (+1.00) * Rotate the "A" octave selector to the "2" position. Adjust trimmer VR 16 so your voltmeter reads +1.99976 volts (+2.00) * Rotate the "A" octave selector to the "3" position. Adjust trimmer VR 17 so your voltmeter reads +2.99976 volts (+3.00) * Rotate the "A" octave selector to the "-1" position. Adjust trimmer VR 14 so your voltmeter reads -1.00024 volts (-1.00) * Rotate the "A" octave selector to the "-2" position. Adjust trimmer VR 13 so your voltmeter reads -2.00024 volts (-2.00) * Rotate the "A" octave selector to the "-3" position. Adjust trimmer VR 12 so your voltmeter reads -3.00024 volts (-3.00) Return the "A" octave selector to the "0" position. Your voltage should read very near the original offset voltage you recorded earlier. With your voltmeter still connected to the "A" output and nothing connected to any input, check all switches in the no-shift or 12 o'clock position. * Rotate the "A" step selector switch to the "1" position. Adjust trimmer VR 1 so your voltmeter reads +.08333 volts (+.083) * Rotate the "A" step selector switch to the "2" position. Adjust trimmer VR 2 so your voltmeter reads +.16667 volts (+.167) * Rotate the "A" step selector switch to the "3" position. Adjust trimmer VR 3 so your voltmeter reads +.25000 volts (+.250) * Rotate the "A" step selector switch to the "4" position. Adjust trimmer VR 4 so your voltmeter reads +.33333 volts (+.333) * Rotate the "A" step selector switch to the "5" position. Adjust trimmer VR 5 so your voltmeter reads +.41667 volts (+.417) * Rotate the "A" step selector switch to the "6" position. Adjust trimmer VR 6 so your voltmeter reads +.50000 volts (+.500) * Rotate the "A" step selector switch to the "7" position. Adjust trimmer VR 7 so your voltmeter reads +.58333 volts (+.583) * Rotate the "A" step selector switch to the "8" position. Adjust trimmer VR 8 so your voltmeter reads +.66667 volts (+.667) * Rotate the "A" step selector switch to the "9" position. Adjust trimmer VR 9 so your voltmeter reads +.75000 volts (+.750) * Rotate the "A" step selector switch to the "10" position. Adjust trimmer VR 10 so your voltmeter reads +.83333 volts (+.833) * Rotate the "A" step selector switch to the "11" position. Adjust trimmer VR 11 so your voltmeter reads +.91667 volts (+.917) Note: If you find you cannot get VR10 and/or VR 11 to quite tweak to exactly where they should, you should change resistor R12 to a 2.74K ohm resistor (from a 2.8K ohm) Return the "A" step selector to the "0" position. Tuning the STEP "B" and OCT "B" switches: If necessary, set your voltmeter for the lowest setting possible. We will be measuring in the tenths and hundredths of millivolts. A millivolt scale is essential for this setting. If your meter will not measure millivolts, refer to the alternate tuning method at the end of this text. If you can read a millivolt scale, here is the procedure. Check or place all your 822 selector switches to the no-shift position. Connect the meter between the A and B output "hot" leads (as described above) You will read some voltage. That is normal and it indicates the DC offset difference between the A and B channels. This offset is inherent to the op amps. It does not impact your 822 operation because it is always there and taken into account when you tune. Also, tenths of a millivolt are not an issue. Write down this voltage. This is different than the number we wrote down before. Place the "A" octave and "B" octave switches to the +3 position. The voltage reading will change a little. Adjust trimmer VR19 until the voltage reads the same as what you wrote down. Remember, we are significantly less than 1 millivolt here, so close is good enough. Turn the "A" and "B" octave switches both to each position (so they are on the same position) and watch the voltage. This "difference" reading should be fairly consistent in all settings. However, it will vary slightly. Return the "A" and "B" octave switches to the no-shift position. The voltage should be the same or very close to what you wrote down before. Place the "A" and "B" step switches to the +11 position. Adjust trimmer VR18 until the voltage reads the same as what you wrote down. Remember, we are significantly less than 1 millivolt here, so close is good enough. Alternate tuning method for STEP "B" and OCT "B" (by ear): If your voltmeter is not capable of measuring millivolts, you can use this method to adjust trimmers VR18 and VR19. Disconnect all cables from the 822 INs and OUTs. Set both "A" and "B" STEP and OCT switches to the no-shift position. Connect one cable from your 822 "A" OUT to # 1 oscillator 1-volt-per-octave input. Oscillator # 2 needs no connection for CV. Set the 822 "A" STEP switch to the "11" position. Adjust your oscillators so that they are zero beat to the same frequency in this configuration. Use a high range frequency as it will produce more accurate tuning. Once these two oscillators are zero beat to the same frequency, disconnect the cable from the 822 "A" output and plug it into the 822 "B" output. Set the "A" STEP switch to the no-shift position (although not apparent, that is important). Set the "B" STEP switch to the "11" position. Your oscillators will be close to the same frequency, but may not be exact. Adjust trimmer VR18 to achieve zero beating. Set the "B" STEP switch to the no-shift position. Set the "A" OCT switch to the +3 position. Disconnect the cable from the 822 "B" output and plug it into the 822 "A" output. Adjust your oscillators so that they are zero beat to the same frequency in this configuration. Use a high range frequency as it will produce more accurate tuning. Once these two oscillators are zero beat to the same frequency, disconnect the cable from the 822 "A" output and plug it into the 822 "B" output. Set the "A" OCT switch to the no-shift position (still important). Set the "B" OCT switch to the +3 position. Your oscillators will be close to the same frequency, but may not be exact. Adjust trimmer VR19 to achieve zero beating. End of alternate tuning method for VR18 and VR19. Congratulations! You are complete with your 822 calibration. Yes, it took a while. But this is a very accurate circuit. It needs to be just right so those oscillators are rock solid on the intervals and octaves. If you have trouble with the tuning, you may want to make certain you have your VCOs tracking properly. Even if the octave shifting is perfect, it will not seem so if your VCO tracking is not properly dialed in.